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Compact Design with Advanced Steam Sterilization Control
Designed for optimal use in space-constrained laboratories, this series of vertical sterilizers combines a compact physical footprint with high operational capabilities for standard and specialized sterilization tasks. Constructed with a 316L stainless steel chamber and lid, they operate using a saturated steam process at high pressure and temperature, ensuring reliable and validated results for diverse load types including culture media, glassware, and instruments. Key to their design is the unique horizontal swiveling or sliding lid, which incorporates a patented pneumatic gasket seal, delivering superior airtight integrity and enhanced operator safety during high-temperature cycles.
The implementation of sophisticated control technology, such as the DCS20 or TSC 09 microprocessor systems, allows for exceptional process control through a dual sensor system that regulates both pressure and temperature simultaneously. This precise control is critical for preventing media burnout and ensuring the successful sterilization of sensitive liquid loads in open or sealed containers. Furthermore, models in this line feature integrated utility solutions, such as a built-in steam generator and heat recovering systems, significantly reducing the reliance on external plant utilities and lowering overall operating expenses.
Ergonomics and maintenance are simplified by thoughtful engineering, including an optimized loading height and easy access to the technical area via a wide front door. Specific models also feature an internal heat exchanger coupled with a fan for a rapid cooling system, drastically cutting down cycle times for liquids. This focus on efficiency and ease of serviceability ensures maximum uptime and addresses the practical, daily challenges faced by technical staff in high-volume microbiological, research, and quality control laboratories.
The primary advantage of the vertical configuration is the maximized Space Efficiency within the lab, as the sterilizer occupies a minimal floor area while providing significant loading capacity vertically. This compact and ergonomic choice is specifically designed to solve the critical issue of equipment placement in crowded or smaller research facilities.
Utilizing a patented profile high-resistant pneumatic gasket system for the automatic lid sealing mechanism ensures unparalleled Seal Reliability. Unlike manual seals that degrade or fail, this dynamic, compressed air-driven seal guarantees absolute airtight integrity throughout the sterilization phase, directly preventing cycle compromise due to steam leakage.
For laboratories processing large batches of liquid media, the optional integration of an internal heat exchanger and fan-based cooling system provides Rapid Turnaround. This advanced thermal management significantly shortens the post-sterilization cooling time, minimizing the wait before unloading and preventing potential bottlenecks in the laboratory workflow.
The advanced control systems, featuring dual regulation via both pressure and temperature sensors, deliver exceptional Process Accuracy. This precise, closed-loop feedback mechanism, often utilizing a PID algorithm, ensures a highly stable and homogeneous environment inside the chamber, resolving the frequent issue of temperature stratification and ensuring lethal conditions are met throughout the entire load.
The sterilization chamber and lid are constructed from top-quality 316L stainless steel with a mirror polished, sanitary finish, achieving an exceptionally low roughness value (Ra < 0.4 µm). This facilitates effortless decontamination and reduces microbial adhesion, promoting Surface Cleanliness and simplifying the rigorous daily cleaning protocols required for compliance.
Certain portable models are designed with integrated recovery tanks and require minimal or no fixed utility connections, promoting Installation Simplicity. This feature allows the unit to be quickly deployed or relocated within the laboratory, offering unparalleled flexibility and reducing the complex logistics and high costs associated with permanent utility hookups.
New material compositions provide chemical inertness and superior thermal and acoustic insulation properties, leading to an Insulated Operation. This advanced insulation technology minimizes heat loss to the surrounding environment and dampens operational noise, improving the overall working comfort and energy efficiency within the laboratory space.
The FVG series features a dedicated Integrated Power solution through a built-in steam generator and an automatic water feed pump. This self-sufficiency eliminates the prerequisite for accessing a high-quality external central steam supply, providing operational independence and consistent steam quality regardless of facility infrastructure limitations.
The unique design of the chamber allows for optimized access and handling, ensuring an Optimized Loading height from the floor. This ergonomic consideration minimizes strain on operators when loading heavy items into the vertical chamber, promoting better workplace safety and efficiency during high-volume processing.
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